Month: January 2022

All About Thermal Laminating Film Rolls: Meaning, Uses & Benefits 

A product is no longer just a ‘thing’ that a consumer wishes to possess. Today, the purpose of a product goes beyond that. In a world full of consumers that want to make the most of life, it is the product experience that counts. Each little aspect adds to this experience – from the features and functionalities to the look and feel. One of the best ways to enhance the appeal of a product in every sense is by leveraging the benefits of laminating films.

Laminating films are a common phenomenon in diverse markets – from the food and beverages sector to the cosmetics industry to medical applications – you will come across laminating films daily if you keep a keen eye out for the same. Today, you will find laminating films of different kinds, each one designed to protect and enhance a specific set of products.

One of the most popular lamination film types out there happens to be a thermal laminating film. So, what is it about this particular category that puts it on top of the list? Let’s take a closer look at what thermal laminating films are all about, along with their uses and advantages.

What Are Thermal Laminating Films? 

The term ‘thermal’ is strictly reserved for double-sided encapsulation running at 130˚C. But today, people associate the term ‘thermal laminating film roll’ with any and every heated lamination process, making it a more general phenomenon. Thermal lamination films are surface coated with resin or a thermal adhesive that melts even at low temperatures. This property of the film facilitates the process of paper products lamination simply by applying pressure and heat.

Thermal lamination films are commonly used for regularly used products and single-sided applications like lamination of commercial products and packaging printers. The malleability feature enables the laminator to separate and burst the sheets apart with ease. In addition, a thermal lamination film is compatible with coating techniques, such as spot UV, embossing, or foil. Other key features include structural strength and thickness, and superior receptiveness to embellishments.

Thermal Laminating Film Uses

1. In the packaging industry, laminating films can be applied to surfaces such as paper, cardboard, aluminum foil, and biofilm.

2. The films provide food and non-food packaging with barrier properties, improved appearance, and haptic properties – all of which contribute to improving the feel of a surface.

3. In the paper printing sector, thermal laminating film applications include books, diaries, leaflets, brochures, textbook covers, magazines, and so on.

4. Laminating films also come in handy when it comes to providing excellent protection for official documentation, and enhancing their durability.

5. In the hospitality industry, restaurants can imbibe a sense of luxury via the smallest of details like laminated menus, and/or laminated food label cards on buffet tables.

6. The films are of key importance in the corporate world as well in terms of laminating ID cards, business cards, legal documents, and such.

7. In the printing and graphics sector, laminating films can be used to produce superior quality artworks, displays, banners, and posters.

Top 6 Thermal Laminating Film Benefits

1. Better Product Quality:

Today, the packaging does not just have a functional purpose, but can also carry a certain aesthetic value. Product packaging is an important part of a brand’s marketing strategy. Thermal lamination films can make the colors of the packaging look sharper, helping the product stand out from the crowd of similar products on retail shelves. Brand logos and taglines can also be easily printed on the films to improve brand visibility. Lamination films also equip products with structural strength and thickness, making them ideal for menus and ID cards.

 2. Transparency:

Consumers have a myriad of choices for every other product category. As such, they like to see what they are spending on and know that the choice they are making is the best that they can have at that price. Giving them a glimpse of the actual product can increase the chances of them opting for your product. This way, very little has to be said on the packaging while showing them exactly what they are choosing. This can also help increase brand loyalty.

3. Moisture & Chemical Resistance:

Throughout their lifecycle, products pass through multiple regions with different climates. During their journey, they can also come in contact with harmful chemicals and other environmental elements that can damage the quality of the product. Product packaging laminated with thermal films is well-protected against moisture and chemicals during the shipping and transportation phases. No matter the stormy weather or warehouse conditions, the product reaches the destination in all its glory.

4. Protection:

Some thermal laminating films are exclusively designed to protect products from rough handling and friction during inventory management or the transportation process. They provide excellent tear-resistance, providing enhanced security to product packages. The films work wonders for the printing industry as well. Some digital inks take longer to dry and can easily be scratched or scuffed. The films help protect the messaging and branding on packages by keeping the ink intact. Maintaining documents becomes an easier task when they are laminated, all you have to do is wipe the dust or dirt off the surface.

5. Variety:

Thermal films are available in an impressive range of colors and decorative shades. They give an enhanced visual appeal to the product packaging. Many films out there work well with embellishments, such as spot UV, embossing, or foil. Moreover, these films can also be glued, die-cut, or perforated. They come in interesting textures as well, ranging from matte, silky-matte to a glossy finish. The films can also be customized to better fit the product specifications.

6. Affordability:

As compared to other promising alternatives such as UV coating, thermal lamination films are more cost-effective. This is owing to the reduced setup time and no clean-up time. In addition to this, the films come in varied densities, starting from as little as 0.90 g/m3, making them a more affordable alternative when compared to polyester films.

 

Ecoplast Ltd – Leading Thermal Laminating Film Manufacturers In India

Ecoplast Ltd. is one of the leading lamination film suppliers in India. Our films are specifically designed for high-speed lamination, come with excellent anti-static qualities, and are recyclable. The films also have strong adhesive anchoring, paving the way for great paper bonding. We provide a range of offerings when it comes to lamination films. Our EcoGen™ collection features the following premium products:

1. C4 Grade Lamination Film – EcoGen™ 100 – A
2. C8 Grade Lamination Film – EcoGen™ 101 – A
3. 1 Layer Grade Lamination Film – EcoGen™ 102 – A
4. Layer Grade Lamination Film – EcoGen™ 103 – A

Owing to 40 years of industry experience, our global client base places their faith in our expertise for their varied range of requirements. We successfully run manufacturing and distribution operations in nine countries – India, Canada, USA, UK, Dubai, Ethiopia, Mauritius, Sri Lanka, and Malaysia, along with an active presence in all major regional markets. If you are looking for reliable lamination film packaging for your products, contact us at +91-22-2683 3452 / +91-22-2683 1403, or drop an email at: [email protected]

Acrylic vs Rubber based Adhesives: Know The Key Differences

The thing about change is that every significant one is bound to set off an entire chain of consequent alterations. As consumer demands evolve, industries naturally have to adapt to serve this new demand. As industries transform their ways, businesses have to adapt to keep up with the latest trends and techniques.

Today’s consumers actively choose to take a more nature-friendly and convenience-first route.  They look for two important features in every product – sustainability and ease of use. How has this affected the packaging industry? To meet this demand, the packaging industry has had to give due importance to flexible packaging. Owing to its proven effectiveness and obvious appeal, flexible packaging is a whole new sector today. One of the offerings that have fueled this sector and have accelerated its growth is adhesive films.

Given their rising demand among businesses belonging to almost all industries, adhesive films are available in impressive varieties. Of all the diverse types out there, today we are going to explore two of the most popular ones in detail, along with the key differences between the two – Acrylic vs Rubber Adhesives. Before we dive into what sets them apart, let’s first understand their very purpose.

Acrylic vs. Rubber Adhesives: Purpose, Differences & Benefits 

What Is Acrylic-based Adhesive Film? 

An acrylic adhesive tape is essentially a synthetic fiber made from a polymer. Acrylic adhesives are thermoplastics in nature, meaning that they tend to go soft when exposed to heat. They remain soft at room temperatures and harden after the cooling process. Their ability to remain soft at normal temperatures allows them to bend easily under slight pressure and bond quite well with rough or inconsistent product surfaces.

Acrylic adhesives are quite compatible well with polar substrates such as metals, glass, wood, polyesters, and polycarbonates. They deliver good resistance to multiple temperature ranges, and to solvents and chemicals as well. They can offer good protection in extreme weather conditions – be it against the harsh ultraviolet rays or the unbearable freezing conditions. The best part is that they can easily be removed and reinstalled in the application if done incorrectly. Acrylic adhesive films provide better durability, along with a host of other impressive benefits, while also being a cost-effective alternative to rubber adhesive films.

Acrylic Adhesive Uses

1. Commonly used for printing and lamination, metalizing, etc.
2.  Widely used in food packaging, tea, coffee, and medicine
3. In the transportation industry, acrylic films are often used as a protective coating on automotive parts
4. In displays and graphics, they are applied over exterior signage to enhance durability and offer protection from the elements
5. The uses also extend to lighting diffusers, sanitary products, displays, home appliances, electronic devices, and more

Acrylic Adhesive Benefits

1. Acrylic adhesives films have good adhesion to polar surfaces such as metals, glass, and polyesters
2. In addition, they also offer excellent adhesion to many substrates including metal,  BOPP, PET, PE, PVC, and more
3. The films are equipped with multiple features like fast cure at room temperature, high peel strength, excellent impact strength, and good chemical resistance – to name a few
4. They provide superior resistance to varying temperature ranges, ultraviolet light, and oxidation
5. They also provide protection against many chemicals like organic solvents, organic fluids, plasticizers, detergents, and paints

What Is Rubber-based Adhesive?

These are adhesives made using rubber, either in its natural or synthetic form, as the base material. They are known to offer high initial grab or tack, and bond extremely well with a range of materials and surface types. Rubber-based pressure-sensitive adhesives are usually solvent-based or hot melt adhesives and can be used to make permanent or removable labels.

Rubber adhesive films are ideal solutions for low-temperature applications and indoor applications. This is primarily because they are more vulnerable to UV light, high temperatures, moisture, and chemicals. These films are also widely used in medical applications such as dressings and tapes. They are also actively present in the healthcare and cosmetics industry. They provide great adhesion when it comes to indoor areas that are usually home to steady temperatures. It also features an excellent amount of light-duty staying power.

Rubber-Based Adhesive Uses

1. The films are most commonly used for surface protection, color coding, sealing, paint masking, aisle marking, and splicing
2. Widely used in medical applications such as dressings, tapes, drapes, and catheters
3. Used in the cosmetics and healthcare industry to enhance product functionality
4. In furniture manufacturing, the films are used during the production of high-quality sofas, chairs, and mattresses

Perfect for filling gaps in almost any material- ceramics, glass, concrete, paper, elastomers, leather, textiles, metal, plastic, wood, porous surfaces, and even composite materials

Rubber Adhesive Benefits 

1. Rubber-based adhesive films feature a wide formulation latitude
2. The films can be easily compounded to be removable, repositionable, or permanent
3. They are hydrophobic meaning that they can provide excellent protection against water, other fluids, and moisture in the air
4. They are ideal for indoor applications and are considered to adhere to a wide variety of substrates, even the ones with textured surfaces
5. They are also considered excellent general-purpose adhesives because they stick well to many non-polar, low surface energy materialsGiven that both the adhesive types have completely diverse characteristics and a unique set of benefits, their uses are also significantly different. Ultimately, the right choice between the two heavily depends on the industry and the project specifications.

Ecoplast Ltd – Leading Adhesive Film Manufacturers In India 

With an extensive experience of 40 years in the sector, Ecoplast Ltd is one of the leading adhesive film manufacturers in India. Our Ecobond™ collection features adhesive films used for manufacturing Aluminum Composite Panels. These panels are user-friendly materials made up of two aluminum coils. The two coils are held together tightly with a non-aluminum core to make it lightweight, durable, and compact. The ACP sheets are available in different shades, textures, designs, and sizes to meet the industry’s needs and purpose.

They are used for a variety of applications, both interior, and exterior. Adhesive films are chosen based on the type of ACP to be manufactured (FR or Non-FR), and the processing temperatures at which the lamination of ACP is undertaken. Here are our offerings:

• –Low-temperature Adhesive Film
• –High-temperature Adhesive Film
• –3D Panels / ACCP
• –FR-A2
• –FR-B1

After years of delivering excellence, we now have a client base across the globe that places their faith in our expertise for their varied range of requirements. We successfully run manufacturing and distribution operations in nine countries – India, Canada, USA, UK, Dubai, Ethiopia, Mauritius, Sri Lanka, and Malaysia, along with an active presence in all major regional markets. If you are looking for the right adhesive film solutions, contact us at +91-22-2683 3452 / +91-22-2683 1403, or drop an email at: [email protected]

Know All About Carpet Protection Films: Purpose & Benefits

We all like to walk into a room and be wowed by what we see, impressed by the neatness of it all, instantly taken by the aesthetics – artwork or family frames hanging decorating the walls, showpieces standing tall on corner tables, the ceiling studded with the right lighting; and last but not the least, a gorgeous carpet laid across the room in a way that invites you right in.

A carpet might seem like a trivial detail as opposed to other aspects that spaces awe-inspiring as well as accommodating. Regardless, it is an important one, given that it lays at the foundation of it all. The one challenge that comes with carpeting your floor is the maintenance that comes with it.

No matter the nature of your space, there are several people that are bound to visit, sometimes with their children and pets as well. In addition, no matter how careful we are, there will always be some spillage or damage every once in a while, as a result of unintentional clumsiness. Hence, carpets are easily prone to damages of multiple kinds. But, there is an easy yet effective way to keep your carpet looking as fresh and as good as new, all you have to do is tap into the power of Carpet Protection Films.

Today, the aesthetical value of spaces is just as important as its functional value. People adorn their spaces with gorgeous carpets that add an extra touch of elegance to their space. As such, carpet protection tapes are quite a popular phenomenon today. So what exactly are adhesive carpet protector films and what benefits do they bring to the table? Let’s start with understanding the concept a little better before we dive into its advantages.

What Are Carpet Protection Films?

As the name suggests, carpet protector film rolls are high-quality self-adhesive films exclusively designed to cover your carpets in a way that best protects them against damages such as abrasion, spillage, dust, dirt, wear and tear, and the list goes on. They act as invisible yet effective shields, once applied carefully to carpet surfaces.

One of the best features of these films is that they are easy to apply, and can be peeled off effortlessly, as and when necessary. Keeping the carpets appealing to the eyes becomes a less time-consuming task. The films are brilliant at handling heavy foot traffic as well. Another great advantage is that the films significantly reduce carpet maintenance costs.

Primary Carpet Protection Film Benefits

1. No More Spill Scares:

No matter how much we love indulging in the art of décor, we always consider the practical factors too. With carpets, it is the spillage scares that keep us from buying the one the heart truly desires. Clearing food spills, grease, oils, ink, or dye from carpets is a taxing task given that they penetrate fabrics easily. Even after giving it our best shot, there are times when that faded stain area never misses our eye; a glaring reminder of the spillage incident. The best way to relish your food or move around freely without the fear of spoiling the carpet is to cover it with a protection film. No matter what or how much you spill, you can wipe it clean from the surface of these films – no tracks and traces left behind, and your carpet stays safe under.

2. Increased Lifespan Of Carpets:

Apart from keeping your carpets safe from damage, the protection films also help enhance their durability. Even if you have the spillage issues under control, it is tough to keep carpets protected against dust that rolls in with each gust of wind. Frequent washing of the carpets eventually leads to them appearing worn out. In addition to diminishing the overall appeal, constant washing can also cause easy wear and tear. If you opt for a protection film, all you have to do is wipe the dust and dirt off the surface of the film, and not the carpet itself. The excellent transparency of films allows the carpet to shine just as bright as it was intended to.

3. Reduced Carpet Maintenance Costs:

The maintenance costs of carpet protection films are significantly lesser as compared to maintaining the carpet surface itself. Moreover, cleaning the films does not require any expert assistance or extra manpower, the spills and dirt can easily be wiped off the surface; no deep cleaning is required. This comes in handy if you have equipped your space with heavier carpets or carpets made out of rich fabrics. These rare pieces usually demand an elaborate cleaning process that can be rather expensive. In addition, since the films enhance the durability of the carpets, it eliminates the need to invest in newer, fresher pieces every other year, or every time there is irreparable damage.

4. Keeping Carpets Odor-free:

On top of leaving behind permanent stains, spills can also cause the carpets to acquire a pungent odor that is not always easy to get rid of, especially in matters of food spillage. The fluids usually seep into the deep ends of fabrics, making it twice as hard to cleanse the carpet of the stain as well as the odor. If any food particles are left behind then they can produce an even worse smell once they start decaying. When you use protective films, the fluids never reach the carpet, leaving no room for the stench to make a permanent home. As you wipe the spilled food off the film surface, the smell disappears with it. The films do not retain any odor whatsoever.

5. Ideal For Short-term Use:

Carpet protection film rolls can be used during renovations or even the minimal changes being made to homes or office spaces. Renovations mean bringing in all kinds of materials required to revamp the space, along with heavy foot traffic. If your carpet is already in place, the best way to protect it from all the footprints, dirt, dust, and paint is to leverage the convenience of carpet protection films. Since they are easy to apply and peel off after use, they work wonders for short-term requirements. These films come in handy for HVAC technicians as well, as they can carry these rolls to protect their clients’ carpet flooring.

Get Excellent Protective Films For Carpets With Ecoplast

With our premium surface protection films, carpet maintenance is now easier than ever. With over 40 years of experience, and an extensive range of quality products, we are one of the leading flexible packaging companies in India. Our multilayer co-extruded polyethylene (PE) and co-polymer films are supplied to the packaging industry, as well as a variety of other specialty applications around the world.

We hold expertise in designing and manufacturing Surface Protective Films that protect products such as steel, aluminum panels/profiles, carpets, tiles, glass, and all kinds of substrates from dust, scratches, and other environmental impacts. Browse through our EcoProtect™ collection comprising durable surface protection films today. To know more about our innovative offerings, contact us at +91-22-2683 3452 / +91-22-2683 1403, or drop an email at [email protected]